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瞬时液相扩散连接的双温工艺模型
陈思杰1,2, 井晓天1, 李辛庚3
1.西安理工大学材料科学与工程学院, 西安 710048;2.河南理工大学机械系, 焦作 454000;3.山东电力研究院, 济南 250002
摘要:
在开发T91钢管瞬时液相扩散连接工艺的过程中,提出了一种新的TLP连接工艺模型,在等温凝固前先进行短时高温加热,然后再降低到连接温度进行等温凝固,等温凝固温度低于传统工艺的温度。研究表明,新工艺连接的组织和性能都优于传统的工艺,得到了无焊缝的理想组织。新工艺温度参数:1270℃加热0.5min,1230℃保温3min,传统工艺温度参数:1250℃保温3min。
关键词:  T91钢  瞬时液相扩散连接  中间层  显微组织  模型  双温工艺
DOI:
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基金项目:
Transient liquid phase diffusion bonding with two-step heating process
CHEN Si-jie1,2, JING Xiao-tian1, LI Xin-geng3
1.School of Materials Science & Engineering, Xi'an University of Technology, Xi'an 710048, China;2.Department of Mechanical Engineering, Henan Polytechnic University, Jiaozuo 454000, Henan, China;3.Shandong Electric Power Institute, Jinan 250002, China
Abstract:
This paper describes a novel transient liquid phase(TLP) diffusion bonding model recently developed for bonding T91 steel pipes.The method is based on imposing a short-time high heating temperature before the isothermal solidification of the liquid layer.The method reliably produces bond which tensile strengths as high as those of the parent material.Consequently,bonding strength is increased possibly due to the higher metal-to-metal contact along the non-planar bond lines as compared to the planar bond lines associated with conventional TLP diffusion bonding.The testing results showed that the solidified bond should consist of a primary solid solution with a composition similar to that of the parent metal and free from precipitates.Bonding parameter of new process are at 1 270 ℃ for 0.5 min and 1 230 ℃ for 3 min.Conventional bonding parameter is 1 250 ℃ for 3 min.
Key words:  T91 steel  transient liquid phase diffusion bonding  interlayer  microstructures  model,two-step heating temperature process