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双相钢胶焊与电阻点焊接头性能对比分析
孙海涛, 张延松, 来新民, 陈关龙
上海交通大学上海市数字化汽车车身工程重点实验室, 上海 200240
摘要:
从接头的拉剪力、熔核的微观组织、动态电阻曲线和焊接性范围4个方面,对比分析双相钢透胶胶焊和电阻点焊的接头性能.结果表明,胶焊熔核开始形成时间提前于点焊,使得在小电流情况下胶焊的焊点拉剪力要普遍高于点焊;胶焊在中等电流情况下便会产生严重飞溅,使得在大电流情况下点焊焊点拉剪力要更高些.因此,在制定胶焊的焊接工艺参数时应选择比电阻点焊偏低的焊接电流,而适度增加焊接过程的电极力有利于抑制飞溅产生.
关键词:  胶焊  电阻点焊  双相钢  接头性能
DOI:
分类号:
基金项目:国家自然科学基金资助项目(S0905111)
Comparison of joint performance between weld-bonding and resistance spot welding of dual-phase steel
SUN Haitao, ZHANG Yansong, LAI Xinmin, CHEN Guanlong
Shanghai Key Laboratory of Digital Autobody Engineering, Shanghai Jiaotong University, Shanghai 200240, China
Abstract:
The joint performances between weld-bonding and resistance spot welding(RSW) are compared by tensile-shear force of nuggets, microstructure of nuggets, dynamic resistance curves and weld lobes.Experimental results show that the tensile-shear force of weld-bonded nuggets is much higher than that of spot-welded nuggets when lower welding current is used;oppositely tensile-shear force of spot-welded nuggets is a little higher than that of weld-bonded nuggets when higher welding current is used, but severe spatter will occur.Therefore, lower welding current in weld-bonding of steel comparing with that of RSW and larger electrode force during welding will inhibit spatter.
Key words:  weld-bonding  resistance spot welding  dual-phase steel  joint performance