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三电极高速CO2双边角焊工艺参数对焊缝成形影响
马晓丽1, 华学明1, 林航1, 吴毅雄1, 鬼木保彦2, 上藤茂2, 施建刚2
1.上海交通大学上海市激光制造与材料表面改性重点实验室, 上海 200240;2.日本常石造船株式会社, 广岛 7200393
摘要:
在传统双电极角焊焊接工艺基础上,为了进一步提高焊接效率,采用三电极高速CO2双边角焊工艺,分析不同焊接工艺参数对焊缝成形参数的影响.结果表明,采用不同极性组合的焊缝成形参数差别不大;随着速度的减慢和焊接工艺参数的增大,脚长、熔深和熔宽均呈增大趋势,但焊脚长度有一个最大值限制.下脚长、上脚长受中间焊枪的指向位置影响更为明显,当左右两侧焊枪对中时,脚长最小.另外,随着焊丝之间距离的增大,脚长和熔宽逐渐减小,余高随焊丝距离增大而增大,但差别不大.
关键词:  三电极高速CO2双边角焊  极性组合  左右侧焊枪偏移量  焊缝成形参数
DOI:
分类号:
基金项目:
Effects of welding conditions on weld geometry parameters for triple-electrode high-speed CO_2 fillet welding on double sides
MA Xiaoli1, HUA Xueming1, LIN Hang1, WU Yixiong1, Yasuhiko ONIKI2, Shigeru KAMIFUJI2, SHI Jiangang2
1.Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiaotong University, Shanghai 200240, China;2.Tsuneishi Holdings Corporation, Hiroshima 7200393, Japan
Abstract:
In order to improve the welding efficiency, tripleelectrode high-speed CO2 fillet welding process was adopted based on the twin-electrode CO2 welding, and the effect of welding conditions on weld geometry parameters was analyzed.The results show that weld geometry parameters are more or less the same by DCEP/DCEN/DCEP and DCEN/DCEP/DCEN polarities.Leg length, penetration and weld width increase with the speed slowdown and welding combination parameters increase, but leg length has a maximum limit.Middle-electrode offset plays an important role in welding geometry parameters, and the leg length is the smallest when the electrodes shift from one side to the other side is ±30mm in this experiments.In addition, the leg length and weld width gradually decrease with increasing the distance of wire to wire.
Key words:  triple-electrode high speed CO2 fillet welding  polarities  electrodes shift  weld geometry parameters