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基于超声波法的紫铜焊接结构缺陷检测
迟大钊1,2, 刚铁1, 姚英学2, 袁媛1
1.哈尔滨工业大学现代焊接生产技术国家重点实验室, 哈尔滨 150001;2.哈尔滨工业大学机电工程学院, 哈尔滨 150001
摘要:
针对常规的超声反射波法检测结果记录性差、可靠性低等技术缺点,采用超声衍射时差(time of flight diffraction,TOFD)法对厚壁(≥20 mm)紫铜焊缝缺陷进行检测研究.通过对紫铜材料声学特性的分析,为超声波换能器的选取提供了依据;通过人工缺陷检测,测试了系统的检测灵敏度及精度,并确定了能更全面地反映焊缝中缺陷分布情况的检测工艺;采用超声TOFD法对紫铜焊缝进行了检测,并通过破坏性试验对无损检测结果进行了验证.结果表明,通过采用合理的检测工艺,超声TOFD法能够有效识别紫铜焊缝中裂纹类危险性缺陷.
关键词:  超声TOFD  紫铜焊缝  缺陷检测
DOI:
分类号:
基金项目:政府间合作项目(2007DFR70070);国家自然科学基金资助项目(50775054);中国博士后科学基金资助项目(20080440873)
Defect detection for red copper weldment using ultrasonic method
CHI Dazhao1,2, GANG Tie1, YAO Yingxue2, YUAN Yuan1
1.State Key Laboratory of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin 150001, China;2.School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Abstract:
Because the traditional ultrasonic test tech-nique has some shortcomings such as unreliability and poor re-cording,the ultrasonic TOFD (Time of Flight Diffraction) is em-ployed to detect defect of a thick wall (≥20 mm) red copper weldment.The analysis of the acoustic character of red copper provides a guideline for choosing of ultrasonic transducer.The sensitivity and accuracy of the system was tested and the test process was designed through testing an artificial defects con-tained block.Ultrasonic TOFD was carried on red copper weld-ment,and the non-destructive test results were verified by de-structive testing experiments.The results show that,ultrasonic TOFD is effective in recognition of the dangerous weld cracks with proper test process.
Key words:  ultrasonic TOFD  red copper weldment  defect detection