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基于生死单元的激光熔覆温度场数值模拟
赵洪运, 舒凤远, 张洪涛, 杨贤群
哈尔滨工业大学(威海)材料科学与工程学院, 山东威海 264209
摘要:
计算了不同激光功率条件下粉末粒子到达基体前的温升情况,并将粉末粒子到达基体前的温度作为初始条件,采用生死单元法对单道和多道激光熔覆温度场进行了研究.利用熔池尺寸和形貌,验证了模型的可靠性.结果表明,粉末粒子温升和激光功率呈线性关系,单道熔覆层的温度变化呈一个锯齿状,升温过程近似呈直线上升,降温曲线近似呈双曲线的一支,而多道熔覆过程中,温度场呈后拖的偏椭圆状.节点上的热循环经过逐渐增大的峰值,峰值温度最终趋于稳态.
关键词:  激光熔覆  生死单元  温度场  初始条件
DOI:
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基金项目:哈尔滨工业大学(威海)研究基金资助项目(HIT(WH)200711)
Numerical simulation on temperature field of laser cladding based on birth-death element method
ZHAO Hongyun, SHU Fengyuan, ZHANG Hongtao, YANG Xianqun
School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209, Shandong, China
Abstract:
The temperature increase of powder particles was computed with different laser power as the main parameter,and it was used as an initial condition in analyzing temperature field of both single and multiple laser cladding with birth-death element method.The reliability of the model was verified by the dimension and morphology of the molten pool.The temperature of particles increases linearly with laser power being increased.The temperature curve of single clad shows a sawtooth type,in which the temperature increases linearly and decreases as half of a hyperbolic curve.The temperature field of multiple cladding shows a backward dragged ellipse.The thermal cycle of every node goes though some several incremental peaks and tends to a stable state in the end.
Key words:  laser cladding  birth-death element method  temperature field  initial condition