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盲孔法中应变释放系数的有限元模拟标定
马雯波1,2, 陈曙光2, 刘荟琼2, 林稳2, 沈玉龙1, 刘吉普1
1.湘潭大学机械工程学院, 湘潭 411105;2.湖南省特种设备检测中心, 长沙 410000
摘要:
盲孔法测量焊接残余应力时,孔周围材料超过屈服状态,产生塑性变形而引入塑性附加应变,使得测量结果产生较大误差.根据应变释放系数A,B试验标定原理,对Q345R钢进行试验标定.以一定应力状态下形状改变比能系数S作为判据,对应变释放系数A,B进行修正,使得焊接等高残余应力的测量结果更为精确.基于强度理论,应用有限元软件,对Q345R钢的应变释放系数A,B进行三维有限元数值计算.结果表明,用有限元进行应变释放系数的塑性修正是可行的.
关键词:  盲孔法  焊接残余应力  应变释放系数  标定试验  有限元法
DOI:
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基金项目:湖南省特种设备检测中心基金资助项目(07KH/KH01049)
FEM simulation of calibration on strain release coefficients in blind hole method
MA Wenbo1,2, CHEN Shuguang2, LIU Huiqiong2, LIN Wen2, SHEN Yulong1, LIU Jipu1
1.School of Mechanical Engineering, Xiangtan University, Xiangtan 411105, China;2.Hunan Special Equipment Inspection & Testing Center, Changsha 410000, China
Abstract:
The significant error of the measuring result may arise when measuring welding residual stress by means of the blind hole method.Because the stress around the hole exceed the yield limit,the plastic deformation induces plastic strain.Therefore,based on the principle of the calibration experiment,the strain release coefficients A and B of the steel Q345R are determined.According to the energy parameter S,the strain release coefficient A and B can be revised by the variation formulas;by this method,the result of measuring high residual stress can be more accurate.Based on the strength theory,the strain release coefficients A and B of steel Q345R,which were numerically calculated by the finite element method(FEM),coincide well with the calibration experiment results.So the FEM determination of the strain release coefficients A and B is viable.
Key words:  blind-hole method  welding residual stress  strain release coefficient  calibration experiment  finite element method