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激光-MIG电弧的复合作用及对熔滴过渡的影响
韦辉亮1, 李桓1, 王旭友2, 王威2, 高莹3
1.天津大学天津市现代连接技术重点实验室, 天津 300072;2.哈尔滨焊接研究所, 哈尔滨 150080;3.天津职业技术师范大学天津市高速切削与精密加工重点实验室, 天津 300222
摘要:
试验研究激光与MIG电弧的相互影响与相互作用,以及激光的加入对MIG电弧形态与熔滴过渡形式的影响.搭建了YAG激光-脉冲MIG电弧复合焊接试验系统,进行了焊接试验并同步采集了焊接过程中的电信号和高速摄像图片信号.通过分析电信号和高速摄像图片可以发现,对于一脉一滴的焊接过程,加入激光后熔滴过渡形式由一脉一滴变为两脉一滴过渡.激光对脉冲MIG电弧具有明显的吸引作用.文章分析了加入激光后熔滴受力情况的变化,发现促进熔滴过渡的等离子流力竖直向下的分力减小是导致熔滴过渡频率降低的主要原因.
关键词:  复合焊  熔滴过渡  高速摄像
DOI:
分类号:
基金项目:国家自然科学基金资助项目(51175374);国家"十一五"科技支撑计划资助项目(2006BAF04B10);天津市应用基础及前沿技术研究计划资助项目(09JCYBJC05000);天津市科技支撑计划重点资助项目(10ZCKFSF00200)
Hybrid interaction of laser and pulsed MIG arc and its influence on metal transfer
WEI Huiliang1, LI Huan1, WANG Xuyou2, WANG Wei2, GAO Ying3
1.Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, Tianjin 300072, China;2.Harbin Welding Institute, Harbin 150080, China;3.Tianjin Key Laboratory of High Speed Cutting and Precision Machining, Tianjin University of Technology and Education, Tianjin 300222, China
Abstract:
Experiments were conducted to research the mutual effect,the interaction of laser and MIG arc and the influence of the addition of laser on the form of MIG arc and the type of metal transfer. The YAG laser and pulsed MIG hybrid welding system was established. In addition,high-speed photography system was used to observe the arc behavior and metal transfer, with the current signals and voltage signals of the arc collected synchronously. It was found that the metal transfer mode changed from one droplet per pulse to one droplet every two pulses with the addition of laser to MIG welding. Pulsed MIG arc could be apparently attracted by laser. The decrease of the vertical-force component of plasma force which could promote metal transfer was the main reason that caused the decline of the frequency of metal transfer.
Key words:  hybrid welding  metal transfer  high-speed photography