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用于核环境管道维修的宏-微机器人遥控焊接
杜爱国, 李海超, 陈洪堂, 高洪明
哈尔滨工业大学现代焊接生产技术国家重点实验室, 哈尔滨 150001
摘要:
针对复杂核环境的管道焊接维修,提出了一种宏-微结构的机器人遥操作方法实现遥控焊接.通过工具转换接口和气动夹紧模块完成宏机器人与微机器人的快速连接.在宏机器人与微机器人之间加入六维力觉传感器,使宏-微的机器人遥操作中具有主动柔顺性.设计了宏-微遥操作机器人的控制器,并重点对重力补偿、管道自适应装配策略、弧长控制等进行了研究,实现了远端环境中的管道抓取、装配以及遥控焊接.结果表明,宏-微结构的机器人遥操作遥控焊接系统能够快速完成极限环境下的管道焊接维修,焊接质量稳定可靠.
关键词:  遥控焊接  宏-微机器人  力觉传感  遥操作
DOI:
分类号:
基金项目:国家自然科学基金资助项目(50905043)
Macro-micro robotic remote welding for pipeline repair in nuclear environment
DU Aiguo, LI Haichao, CHEN Hongtang, GAO Hongming
State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China
Abstract:
A teleoperated technology with the macro-micro-structure is presented for performing the pipeline repair welding in the nuclear remote environment.The fast connection approach of macro and micro manipulator robot is completed through the conversion interface and pneumatic tool clamping modules.A 6D force sensor is fixed between the end of macrorobot and micro-robot so that the remote operation of macro-micro robot takes active flexibility.The macro-micro teleoperation controller is designed,in which gravity compensation,adaptive pipeline assembly strategy and arc length control have been researched.Also,the experiments about grabbing the pipeline,assembling the pipeline and remote welding had been performed respectively.The results demonstrate that the macro-micro robot teleoperation remote welding system can be operated quickly for the pipeline welding repair in the limit environment,and the quality is stable and reliable.
Key words:  remote welding  macro-micro robot  force sensor  teleoperation