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不锈钢超高频直流脉冲GTAW焊缝成形行为
杨明轩1, 齐铂金1, 从保强1, 李伟1,2, 杨舟1
1.北京航空航天大学机械工程及自动化学院, 北京 100191;2.北京石油化工学院电气工程系, 北京 102617
摘要:
基于超高频直流脉冲钨极氩弧焊技术(UHF-GTAW,ultrahigh frequency pulse-gas tungsten arc welding),完成了0Cr18Ni9Ti奥氏体不锈钢焊缝熔透特性试验,研究分析了超高频脉冲方波电流对焊缝成形及熔池金属流动的影响规律.结果表明,在高频脉冲电流作用下,熔透率随频率增加而增大,在同等平均电流条件下,当脉冲频率达到80 kHz时,熔宽减小,熔深最大增加了88.7%,熔透率显著提升,至少增大了24.6%以上.结合试验数据对熔池流动行为进行了理论分析,讨论了熔池内部电磁力对焊缝成形的作用及对流体的驱动效果.
关键词:  超高频直流脉冲GTAW  焊缝成形  熔池流动行为
DOI:
分类号:
基金项目:国家自然科学基金资助项目(50975015)
Weld appearance behavior in welding pool of stainless steel by ultrahigh frequency pulse GTAW process
YANG Mingxuan1, QI Bojin1, CONG Baoqiang1, LI Wei1,2, YANG Zhou1
1.School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China;2.Beijing Institute of Petrochemical Technology, Beijing 100191, China
Abstract:
Based on ultrahigh frequency pulse gas tungsten arc welding process for stainless steel, appearance of weld and the influence of pulse current to flow in welding pool were carried out.The experimental results show that the welds penetration increased with the increasing of pulse frequency.When the pulse frequency f=80 kHz, the weld penetration rose by 24.6% at least with the depth increased by 88.7% at most.It could also be found that the width and depth of weld had the similar trend with the changed pulse frequency.Based on the data from experiments, the flow movement in the pool was investigated with effect of electromagnetic force to weld appearance and forced flow as the main purpose.
Key words:  ultrahigh frequency pulse GTAW process  appearance of weld  flow behavior of welding pool