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超声冲击处理提高超音速等离子喷涂Cr3C2-NiCr涂层性能
陈健1, 吕林2, 崔庭3, 马万斌1, 史和生2
1.江苏科技大学先进焊接技术省级重点实验室, 镇江 212003;2.南京润邦金属复合材料有限公司, 南京 211803;3.常州豪爵铃木摩托有限公司, 常州 213022
摘要:
Cr3C2-NiCr涂层是中高温下理想的耐磨、抗氧化、耐蚀涂层,常用于高温下的燃气冲蚀磨损、磨粒磨损、微动磨损、硬表面磨损等场合.文中采用超音速等离子喷涂的方法在CuCrZr合金表面制备Cr3C2-NiCr涂层,并采用超声冲击的方法对涂层进行后处理.结果表明,经超声冲击处理后,涂层孔隙率由2.34%降低至1.83%;涂层的平均显微硬度由8.9 GPa提高至9.6 GPa,且硬度分布更均匀;在650℃下进行热震试验,涂层的热震寿命显著提高,热震裂纹的扩展路径也发生了变化.
关键词:  超声冲击处理  超音速等离子喷涂  Cr3C2-NiCr涂层  涂层性能
DOI:
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基金项目:江苏高校优势学科建设工程资助项目
Properties improvement of supersonic plasma spraying Cr3C2-NiCr coating by ultrasonic impact treatment
CHEN Jian1, LV Lin2, CUI Ting3, MA Wanbin1, SHI Hesheng2
1.Provicial Laboratory of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003, China;2.Nan Jing Run Bang Clad Metal Material Co., Ltd, Nanjing 211803, China;3.The Changzhou Haojue Suzuki Motorcycle Co., Ltd, Changzhou 213022, China
Abstract:
For the ideal resistance characteristics to wear, oxidation and corrosion,Cr3C2-NiCr coating has been widely used in the gas erosive wear,abrasive wear,fretting wear and hard surface wear under high temperature conditions. In this paper, Cr3C2-NiCr coating on CuCrZr was obtained by supersonic plasma-spraying method,and the post-processing ultrasonic impact treatment was utilized to certain coating. The results show that porosity of the coating decreases from 2.34 percent to 1.83 percent,and average micro-hardness of coating increases from 8.9 GPa to 9.6 GPa and hardness distribution becomes uniform. Coating thermal shock life at 650℃ improves markedly; meanwhile, crack path of thermal shock also changes.
Key words:  ultrasonic impact treatment  supersonic plasma spraying  Cr3C2-NiCr coating  coating properties