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镁/钢填镍夹层激光-电弧复合对接熔化焊特性
宋刚1, 胡广龙1, 任大鑫2, 刘黎明1
1.大连理工大学辽宁省先进连接技术重点实验室, 大连 116024;2.大连理工大学三束材料改性教育部重点实验室, 大连 116024
摘要:
利用激光-电弧(TIG)复合热源的能量密度梯度分布特征,通过添加镍箔夹层,开展了AZ31B镁合金与Q235钢对接熔化焊研究.采用电子万能拉伸试验机、扫描电镜、X射线衍射仪等手段分析了焊接接头的组织特征以及力学性能.结果表明,采用该方法能够实现镁/钢异质金属对接焊接成形,界面结合良好,接头钢侧形成了由Fe,Ni,Al元素构成的明显过渡区,焊缝主要由α-Mg和大量弥散分布的白色AlNi相颗粒组成.焊接接头断裂在钢侧界面附近,断口形貌呈现准解理断裂特征,接头平均抗拉强度为232 MPa,可达镁合金母材的90%.
关键词:  激光-电弧复合热源  对接焊  镁合金    镍夹层
DOI:
分类号:
基金项目:国家科技重大专项资助项目(2012zx04008031)
Study on butt fusion welding characteristics of AZ31B magnesium alloy to steel by hybrid laser-TIG welding with Ni interlayer
SONG Gang1, HU Guanglong1, REN Daxin2, LIU Liming1
1.Key Laboratory of Liaoning Advanced Welding and Joining Technology, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China;2.Key Laboratory of Materials Modification by Laser, Ion, and Electron Beams(Ministry of Education), School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
Abstract:
Investigations on butt fusion welding characteristics of AZ31B magnesium alloy to steel with Ni interlayer were carried out by utilizing the gradient energy density characteristic of laser-TIG heat source. The tensile strength and microstructure of the joint were examined by electronic tension machine, scanning electron microscopy (SEM) and X-ray diffraction (XRD). Results indicated that magnesium alloy can be butt joined to steel by hybrid laser-TIG welding with good Mg/Fe interface by using Ni foil as the interlayer. At the same time, tests showed that a distinct transition zone consisting of Fe, Ni and Al elements forms at the steel side nearby the interface; the microstructure of the joint is mainly composed of α-Mg and a large number of small white particles which are mainly composed of AlNi phase and dispersively distributed. The joint fractures nearby the Mg/Fe interface and the fracture surface shows a typical quasi-cleavage crack. The average of the joint tensile strength is 232 MPa, which is about 90% of the magnesium base metal.
Key words:  hybrid laser-TIG heat source  butt joint  magnesium alloy  steel  Ni interlayer